Hypersonic Tech solutions offer short term sheet metal press tool design course and this course which covers the sheet metal forming process and press tool design. The primary objective of this course is to address the issues that are most often poorly understood sheet metal forming failure and overlooked during press tool design and Manufacturing process. This requires mechanical design of a press tool design and focuses more on the details that influence the formation of the sheet metal product, its quality, performance and productivity.
Sheet metals are generally related with cutting as well as forming operations. There are different types of metal forming operations are Bending, Shearing, Blanking, Punching and Stamping .The raw material for sheet metal manufacturing processes is the output of the rolling process. Typically, sheets of metal are in the form of flat and rectangular sheets of standard size. If the sheets are thin and very long, they may be in the form of rolls. So, by using various press tool designs and dies the complex designs of sheet metals are achieved. Punching is the most cost effective process of making holes in strip or sheet metal for average to high fabrication.
The students who have keen interest for Sheet Metal Tool Design may find this course both helpful and interesting at Hypersonic Tech Solutions which is one of the top
- Introduction – Press Tool, Sheet metal Design, Analysis and Manufacturing.
- Press machines – Press Brakes, Shearing Machine, Fly Press, Bull Press, Lever Press and Four Post Press.
- Shearing Process - Cutting Clearance & operations – Blanking, Piercing, Notching Cut Off, Part Off, Shaving and Trimming.
- Non-cutting Operations –Bending, Forming, Drawing, Extrusion, Flanging, Curling, Embossing, Stamping and Bulging.
- Tool materials: Heat Treatment Process for Die and other Tool Elements.
- Component materials – Finishing Operations, Tumbling, Rolling & Vibrators.
- Basic Construction of the Tool –Function details, Material, Function, Die sets and types of die sets.
- Draw Operations – Shallow Drawing, Deep drawing, Lubricants and flat blank calculation.
- Defects and Remedies – Exhibit physical components, Slide show of defective component Discussion regarding the defective components.
- Strip Layout -Types of strip lay out, Importance of strip lay out, Economic factor of the strip lay out, Optimization of strip lay out and Single pass and double pass strip layout.
- B.E. Mechanical/ Aerospace/ Production/ Automotive Graduate.
- Mechanical/ Aerospace/ Production Engineering students.
- Diploma students.
- Working professional such as automotive engineers, Mechanical designers and Industrial designers.
- Awards: Certification in Sheet Metal Tool Design.
- 1 to 3 months.